R E S T R I C T E D Report No.EC-78a C1E2CUlAhG U >a f\pY TO BE RETURNED TO ARlIIIVES DiV!SION This report was prepared for use within the Bank. In making it available to others, the Bank assumes no responsibility to them for the accuracy or completeness of the information contained herein. INTERNATIONAL BANK FOR RECONSTRUCTION AND DEVELOPMENT TIHE PROSPECTS FOR ALUMINUM September 14, 1959 RIlE COPY Economic Staff Prepared by: Kenneth A. Bohr I J Tab-Le of_Contents Page Sum_ary and Conclusions i-ii Introduction 1 I. Recent Develonments and the,Present Situation in the World's Aluminum IndustrV A. The General Pattern of Production, Consumotion and Trade 2-3 B. The U.S. and European Markets 3-5 C. Recent Trends 5-7 II. The Prospects for Demand A. Characteristics of -the Aluminum Market and the Problem of Anticipating Future Demand 8-9 B. The Prospects for the U.S. Market 10-11 C. Prospects for the European Market 11 III. Estimates of Future Suppl.v nd Europels GrowingNeed for Imports A. The Importance of Power in the Production of Aluminum 12 B. The Future Supply of Aluminum 12-13 C. The Future Balance of Capacity and Demand 13-14 D. Europe's Growing Need for Imports 14-15 IV. Filling the GaD A. Aluminum from Canada 16-21 B. The African Projects 21-22 C. Aluminum from Russia 23-26 D. A Probable Pattern of Development 27 E. Price Considerations 27-28 Appendix A - Differences in t_e Aluminum Consumption, Farp e and the U.S. Statistical Appendix i S-T114ARY AiTD CONCLUSIONS 1. In spite of the present surplus of aluminum, by the mid-1960's there will be a need for additional smelting capacity over and above that now existing or presently planned for construction in Europe, the United States and Canada. This new capacity will be required to meet the anti- cipated growth of the markets in Europe and the U.S. Part of the U.S. re- quirements will probably be sulplied from increased domestic production; but because of a lack of suitable power sites on the Continent, Europe's growing needs must be met largely from imports. The purpose of this paper is to estimate the probable development of Europe's growing import needs and to consider the ways in which they mayr be filled. 2. A feature of the recent development of the aluminum industry has been the shift in the center of production and consumption from Europe to North America with the result that whereas before World War II consumption was about equal in the two areas, today twice as much aluminum is consumed in lNorth America as is consumed in Europe. There is reason to believe that the lag in European consumption is not due so much to basic economic factors as to unusual conditions brought about by World lar II - the most important being great differences in the conditions of supply between the two areas. 3. The importance of supply conditions is reflected in the estimates of market growth for Europe and the U.S. In spite of the great differences in levels of consumption, both markets are expected to grow at about the same rate (8%) for the period 1956--65. In the case of the U.S., the aggres- sive developmernt and promotion of new uses typical of the industry is a particularly favorable factor. In the case of Europe, the fact that aluminum consumers must depend on virtual national monopolies or imports for their supplies may be expected to inhibit to some extent the expansion of the mar- ket. However, it is recognized that a major change in the conditions of supply might have a stimulating effect on the European market and demand might grow more rapidly than estimated. After 1965 it is expected that demand will grow faster in Europe -than in the U.S. 4. Cn a world-wide basis present plans for expanding aluminum capacity will be about in balance with expected demand by 1961; by 1965 more capacity than presently planned will have to be built in order to supply the anti- cipated market. Some of this will probably be built in the U.S. to meet growing domestic requirements. However Europe, the other principal market, can supply its expanding market only through imports. 5. It is estimated that Elurope's import requirements will be approach- ing 700,000 tons of aluminum a year by 1965 and that they will be increasing at a rate of about 100,000 tons a year by this time. These requirements can be supplied from Canada, Africa, or possibly to some extent from the U.S.S.R., which has recently increased its exports of aluminum to WTestern Europe. An analysis of each possible source results in the conclusions that: ii (a) Canada may be expected to be the principal supplier of European import requirements up to about 1965. (b) African supplies may enter the European market at about this time or shortly thereafter and may be expected to supply an increasing share of European requirements in the late 1960's. The rarket for African metal could reach 1,000,000 tons by 1970. (c) Russian exports of alum.inumi are not expected to become a major factor in t'he European market. The quality of Russian raw materials and the location of the major planned expansion of thes industry in Siberia would place Russian production for the European rrarket under a severe disadvantage as compared' with production in Canada or Africa. Although shipirents to Burope may fluctuate, in general they are not expected to exceed marginal anounts in terms of the total market. 6. The Canadians dominate t;he world trade in aluminum and most of the metal shipped between countries moves at the Canadian export price of 22T10 (U.S.) a pound. The Canadians are expected to retain their position as "price leader" in the export field and no significant change is expected in the present level of prices at this time. A key factor in the long term price will be the cost conditions prevailing in the new producing areas. THE PR1OSPECTS FOR ALUIAINUMI Introduction 1. In spite of the present surplus of aluminum, it is generally be- lieved that by the mid-1960's there will be a need for additional smelting capacity over and above that nlow existing or presently planned for con- struction in Eurooe, the United States and Canada. Some of this new capa- city will be required to meet the anticipated expansion of the U.S. market. This portion will probably be built partly in the U.S. based. on domestic resources of cheap fuel, and partly in Canada where cost conditicns are more favorable. The other large portion of new capacity will be required to meet the expected growth in European consumption. In this case, how- ever, because of the scarcity of suitable power sites on the continent, the anticipated demand cannot be met on an economic basis by expanding European production. Europe's growing requirements must be supplied increasingly from areas more advantageously sit;uated for the economic production of aluminum. There are three possible sources for these requirements, Canada, which still has vast untapped hydro resources; Africa, where the presence of bauxite and hydro resources together has stimulated the planning of a number of large schemes; and possibly the U.S.S.R., which has recently increased its exports of aluminum to lestern Europe and which appears to have both the resou-rces and the intention to considerably expand its alu- minum production. 2. Because of its central importance to the development of world trade in aluminum and to the opening up of new sources of supply, this paper focuses on Europe1s positi.on in the world alumsinum industry. This involves: (1) estimating the probable development of Europe's growing im- port needs in the late 1960's and (2) considering the probable role of each of the potential suppliers in meeting these requirements. This in turn involves an examination of the relative position of each of the suppliers. together with the requirements of other markets. In the case of aluminum the prospects for the mid-1960's have a particular relevance today because of the time required to construct new smelting capacity. The pattern and volume of supply in 1965 will be affected in large part by investment de- cisions to be taken within the next year. 3. The paper is divided into four parts. Part I discusses the present situation and the recent developments in the world's principal markets for aluminum. In Part II estimates of the probable grow-th of demand in these markets are developed. Part III deals with the prospects for supply based on existing plans for expansion, the future balance of capacity aid demand on a world-wide basis, and, in particular, the probable development of Europe's import requirements. In Part IV the various ways in which Europe's requirements may be met are discussed ard a probable pattern of development is suggested. I. RECENT DEIELOPM111TS AND THE PRESE-N-IT SITUATICO I.K TlE- LTQE LD'S LDIINUh INDUSTRY A. The General Pattern of Production. Consumption and Trade 4. In the rapid development of the world's use of aluminum a number of important trends can be observed which are of significance to an assess- ment of the future prospects for the metal. One of these has been the shift in the center of production from Europe, where over half of the world's aluminum was produced prior to W9rld War I, to Morth America where three- fourths of it is now produced. i/ This shift took place largely as a direct result of World War II. However, a movement in this direction based on the attraction of cheap power in North America had commenced earlier, al- though it was obscured in thle 1930's by a combination of the U.S. depression and German rearmament. While U.S. and Canadian production did not regain 1929 levels until 1937, German aluninum production increased about 10 times between 1933 and 1939, raising the German share of world output from 13; to almost 30%. The shifts of the pre-war years, however, were dwarfed by the tremendous impact of the war it;self. Between 1938 and 1943, the year of peak wartime production, the production of aluiminum in NJorth America in- creased 6e- times while that of Europe rose by only 40%. The resulting division of production, roughlr 3 tons in Nlorth America to every ton pro- duced in lurope, remains to this day, although the total output of the two areas is now 50$ above the wartime peak. 5. The wartime expansion of aluminum production in North aLmerica was greater than the requirements of the area and during the war consi- derable quantities of metal were shipped to the U.h. and the U.S.S.R. After the war both production and consuiption declined but recovery was rapid and by 1950 the 1943 level of consur,ption was regained in the U.S. - based largely on the spectacular expansion of civilian use. This level was some seven times that of pre-war. After the start of the Korean IJar in 1950 military requirements again played an important part in the expan- sion of the industry and by 1952 production had regained its wartime peak. The export surplus built up during the war remained and the area has since become increasingly- important as a supplier of aluminum to the rest of the vorld. 6. A second related trend has been the shift in the center of con- sumption from Europe to North America. In the early 1920's approximately the same amount of aluminum was consumed in Europe and North America. Today with consumption about 15 times greater, twice as much is consumed in N7orth America as in Europe. This trend was temporarily reversed during the 1930's for the reasons already noted. However, even though consumption has growin less rapidly in Europe tlan Nlorth America, production of aluminum / Unless otherwise indicated the term "worldt' as used in this paper does not include the Soviet Sphere. At oresent Europe and North America account for about 95` of production and use in the non-Soviet world. Production and consumption in the Soviet Bloc is estimated to be about one quarter that in the Free Torld. The Soviet ariea is self-sufficient in aluminum having both resources of bauxite and hydroelectric power. Recently Russia has exported aluminum to lWbestern Furope and the U.K. and the prospect for this trade is an important element in the assessment of future market conditions. This subject will be dealt with specifically in Part IV. 3- has grown even more slowly with the result that Europe has become increasingly dependent on imports - the counterpart of North America's growing export surplus. These developments are illustrated in Table 1 and Figure I. 7. In terms of specific countries the U.S. is both the leading con- sumer and producer accounting J'or 60% of world consumption and 54% of pro- duction. It also accounts for 95,- of North American consumption and 75% of production for this area. Canada produces the other 25% and is the world's major exporter of alum-inum, supplying in recent years slightly over 10% of U.S. and about 30% of European requirements of primary aluminum. Canadian exports to Europe are mainly exports to the United Kingdom and the growth in Europe's net imports of alumintum has coincided roughly with the growth in the U.K.'s imports. Continental Western Europe is about self- sufficient in aluminum at the present time with Norway and Austria the chief exporting countries and Benelux, Germany and Sweden the most important im- porters. (Details for world production, consumption and trade are shown in Appendix Tables I, II and I]I). 8. 70% of European constumption is at present accounted for by three countries, the United Kin-dorn, France and Uermany; the U.K. and the six Common Market countries 1S account for 80%. Since pre-war important shifts have taken place in the relatiAre positions of the principal European con- suners. The U.K. has increased its share of Europe's consumption from 15% to 33%o, and French consumption has increased from 10% to over 15%. Corres- pondingly pre-war Germany and Austria together accounted for 58% of the aluminum consumed in Earope while 1W[estern Germany today accounts for about 20%. The effect of these shifts on the levels of per capita consumption is shown in Table 2. B. The U. S. and European M-arkets 9. A particularly significant feature of the present pattern of world consumption is the great disperity between the use of aluminum in the U.S. and in Europe which has developed since the pre-war years. This is clearly revealed in Table 2 ancd treated in more detail in Appendix A. It is of particular relevance to the f'uture prospects of the European market for aluminum to consider to what extent this disparity appears to be the result of basic economic factois and to what extent it may be attributed simply to a lag in the development of the market which is of an essentially temporary nature. 10. Although the present position seems distorted in favor of the U.S., the opposite was probably true in the case of the pre- r market and. this tends to exaggerate the change that has taken place. i Furthermore, an additional portion of the change must be attributed o the war-induced growth in disparity in income between Europe and the U.S. and it may be that the , France, Germany, Italy, Belgium, Netherlands and Luxembourg. / The levels of consumption in 1935-38 reflected rearmament in Europe on the one hand and the depressed economic conditions in the U.S. on the other. ,/ Whereas income per capita in the U.S. is now estimated to be about double that in the U.K., France and Germany, before the war it was about 40% higher - based on OEDC Comparative National Products and Price Levels and Economic Staff studies of growth rates. Table 1 Production and Consumption of Primary Aluminum The Changing Position of Europe vis-a-vis North America 1901- 1911- 1921- 1931- 1941- 1951- 1910 1920 1930 1940 1950 1955 1956 EUROPE % World Consumption 58 58 45 65 36 31 32 % World Production 57 46 51 62 32 22 22 Net Position -1 --12 +6 -3 -4 - 9 -10 NORTH AIERICA % W41orld Consumption 42 42 51 29 58 66 63 % World Production 43 54 49 35 66 76 75 Net Position +1 + 8 -2 +6 +g +10 +11 Source: Data from Mletal Statistics 1941-56 Metall- gesellscha:ft, Frankfurt. Soviet Sphere excluded. I I II ALUMINUM (MILLIONS OF METRIC TONS) 2.2 T-T I I T r 7r --o --I-T T --1 VT ------,T --- T -r---r--- - [ 1 - F F 2.0 _ NET J~~ E,XPORTS 8TOTAL U.S. AND CANADA PRODUCTION EXPORTS 1.6 ^ICONSUMPTION_ / no°I 1.4 - --- 1o --0- 0 0 00 00~~~ 1.8 M a go 62 I 0~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~0 .8 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 2 ~~~~NET i6- - . * ,