Page 1 PROJECT INFORMATION DOCUMENT (PID) MOD STAGE Report No 32161 Project Name VENEZUELA- Montreal Protocol: Reduction of Ozone Depleting substances Project Region LATIN AMERICA AND CARIBBEAN Sector Environment (100%) Project ID P075502 Borrower(s) Republic of Venezuela Implementing Agency Fondo Venezolano de Reconversión Industrial y Tecnológica (FONDOIN) – Ministerio de Industrias Ligeras y Comercio Environment Category [ ] A [X] B [] C [ ] FI [] TBD Safeguard Classification [ ] S 1 [X] S 2 [ ] S 3 [ ] S F [] TBD (to be determined) Date PID Updated March 21, 2005 Estimated Date of Appraisal Authorization 29 March 2005 Estimated Date of Board Approval NA 1. Key development issues and rationale for Bank involvement Venezuela is the last developing country to submit a CFC production closure project to the MLF for the implementation of the MP. It annually produces about 2000 MT of CFC-11&12, and domestically consumes almost 80% of this amount in the aerosols, foam and refrigeration sectors. This project will prematurely close CFC production in Venezuela, with a strong positive impact in the global CFCs supply market, and will also enable the GOV comply with the Montreal Protocol control measures on CFC production and consumption. The table below shows CFC-11& 12 production and consumption figures from 1995 through 2003: Year 1995 1996 1997 1998 1999 2000 2001 2002 2003 Consumption* 3,220 3,050 3,704 3,213 2,188 2,703 2,546 1,554 1,389 Production 4,483 4,435 5,649 3,739 2,864 2,264 2,721 1,637 2,024 * Less than 1% corresponds to CFC-113+114+115 Consumption is defined by the MP as the result of adding the Imports to the Production and subtracting the Exports (C = I + P – E). In 2003, while the CFC Consumption figure was 1,389 MT, the actual reported use was 1,676 MT; the difference is explained by typical carry-over from the previous year. There is only one CFC-11&12 producing company in Venezuela (PRODUVEN), which also produces HCFC-22 (CFC alternative chemical). The present project will compensate PRODUVEN for the anticipated closure of the CFC production facility by the end of 2006, instead of the end of 2009. The compensation considers the incremental costs derived from the profit loss due to an anticipated closure of Page 2 the plant and the impact of the Montreal Protocol control measures, together with a labor package to the workers for the loss of employment. PRODUVEN will continue producing HCFC-22 after the closure of the CFCs manufacturing capacity. Production of HCFC-22 generates HFC-23 (CHF 3 ) which has an approved Global Warming Potential value of 11,700 tonnes CO2e/tonne HFC-23. The present project also intends to sell Emission Reductions (ERs) from the abatement of HFC-23 gas coming from the production of HCFC-22 to the World Bank's Carbon Finance Unit under the Kyoto Protocol's Clean Development Mechanism (CDM). With regards to CFC use in the country, refrigeration servicing currently represents almost 80% of the country’s total CFC annual consumption, involving mobile air conditioning, domestic, industrial, and commercial refrigeration, as well as chillers. As previously mentioned, to address the remaining uses of CFCs, the EXCOM approved in April, 2004 the National CFC Phase-Out Plan (NPP) for Venezuela, to be executed by UNIDO as the Implementing Agency. However, based on the Bank’s successful experience in Mexico’s chiller replacement program, the GOV is requesting the Bank to implement the chiller component of the NPP, for which US$500,000 has been committed from the NPP to be transferred to the Bank under this project. By the end of 2002, the number of chillers still using CFCs in Venezuela was estimated in 290 units, with an installed capacity of 135 MT of CFC-11+12+113, and units aging between 15 and 30 years. This means that approximately 20 tons of CFCs are needed annually for servicing these units (15% of installed capacity). This operation aims at developing different financing options to create a funding mechanism acceptable to chiller owners to support the replacement of existing units in the country. Under this project, the GOV will promote: (a) new policy instruments to guarantee that CFC reductions are permanent and sustainable, and are achieved in the most cost effective manner; the policies to be designed would include maximum production caps and import/export control instruments; (b) the development of funding conditions to finance the replacement of CFC chillers with energy-efficient CFC- free systems; and (c) reduce technology risks and the associated uncertainty about the level of electricity savings, considering various financing options to assess which are more acceptable to different clients. Based on the Bank’s experience in CFC production closure projects in China, India and Argentina, and the successful project implementation in the chillers sector in Mexico, the GOV has requested the Bank to prepare the proposed project, which is a continuation of the Bank’s involvement to enable Venezuela meet its obligations under the Montreal Protocol. Relevance to the CAS : The Bank’s Assistance Strategy for Venezuela, as outlined in the Interim Country Strategy of 2002, has been to engage in a dialogue with the government to help the country comply with the Montreal Protocol. The Bank has an extensive portfolio of Montreal Protocol operations worldwide and the most relevant operations involving the production and chillers sectors. It has also developed close working relationships with major counterparts, thereby enhancing its credibility and the acceptability of its technical (TA) advice. The Bank is thus well placed to respond to the GOV’s requests for assistance by combining policy advice, investment financing and financing of TA. Carbon Finance : This project will set the framework to allow the selling of Emission Reductions (ERs) from the abatement of HFC-23 gas coming from the production of HCFC-22 to the World Bank's Carbon Finance Unit under the Kyoto Protocol's Clean Development Mechanism (CDM). To that end, a complementary project will be processed to ensure that the HFC-23 that would otherwise be released to the atmosphere (and any HCFC-22 present in this waste stream) can be fully oxidized. The carbon emission reductions can be estimated at a maximum of 1.2 Mill tons of CO 2 equivalent per year. The project sponsor will benefit from this additional income, part of which will be used for sustainable development initiatives in Venezuela (still to be identified). In addition, the team may explore the Page 3 possibility of extending ERPAs (Emission Reduction Purchase Agreements) from energy savings associated with the replacement of old energy inefficient chillers by the new non-CFC efficient ones. 2. Proposed objective(s) The objectives of the proposed project are: a) Gradual Phase-out of CFC-11/12 Production : To enable early phase-out of CFC production in Venezuela (by the end of 2006), through a compensation program for profit losses, accompanied by enforcing institutional and legal mechanisms; and b) Chillers Replacement Program: To set-up a national system for replacement of inefficient CFC- based chillers with energy-saving non-CFC-based units in a cost effective manner 3. Preliminary description The project involves two main components: a) CFC Production Phase-Out at PRODUVEN : The project will ensure that Ven ezuela’s CFC production at PRODUVEN ceases earlier than mandated by the Montreal Protocol, through a compensation program. The EXCOM decided at its 44 th meeting in December 2004, to approve in principle US$16.05 Mill in funding for the phased reduction and closure of the entire CFC production in Venezuela, to be payable in five annual tranches (2004-2008). It includes (i) the compensation package to PRODUVEN for profit loss and labor compensation to the workers for the loss of employment (US$16.05 Mill)[hanneke5]; and (ii) Technical assistance to the GOV for activities related to CFC production phase-out, including the design and implementation of policies and regulations, public awareness and information management systems to monitor the Plan (US$450,000). Through the compensation program, PRODUVEN will gradually reduce production of CFCs, while keeping production of HCFC-22, laying-off the personnel not required to continue with the latter’s production. [hanneke6]The equipment affected to CFC production will be dismantled / destroyed by completion of this component (end of 2006). The EXCOM has also approved additional 7.5% of project costs as support costs for the World Bank (US$1,237,500) as the implementing agency, to be distributed during the same time period. To ensure proper auditing and enforcement of the CFC production closure program, FONDOIN will receive Technical Assistance on (a) identification of supply CFC alternatives to cope with current demand; (b) set-up of import and export quotas/licensing system for CFCs and raw materials for CFC production; (c) auditing and production verification mechanisms; and (d) public awareness and communication activities. b) Chiller Replacement Program : The project will set up a national mechanism for replacement of chillers. The EXCOM decided at its 42 nd meeting in March 2004, to approve the National CFC Phase-Out Plan for Venezuela (NPP), to be implemented by UNIDO, which has a provision of US$500,000 to be transferred to the World Bank to carry out the Chillers Replacement Program. The GOV will contribute with additional US$500,000 as counterpart funds. The project will (a) characterize the criteria used by chiller owners in the country in deciding to replace a chiller before the end of its remaining lifetime (e.g., perceptions of regulatory pressure, financing constraints, perceptions of electricity savings, performance and reliability, and environmental effects); (b) develop a menu of financing options to test acceptability by various types of chiller owners; (c) develop the incentive framework for chiller suppliers and installation firms to provide integrated services and increase reliability and performance in terms of electricity savings; (d) provide financing to chiller owners to support the replacement of units; (e) develop a monitoring and evaluation protocol; and (f) disseminate the experience in Venezuela and elsewhere. Page 4 The CFC Production Phase-out Plan and the Chillers Replacement Program have been developed on the basis of (i) Venezuela's obligations under the Montreal Protocol and its Amendments; (ii) the Country Program; (iii) the recommendations made by the Executive Committee's Sub-group on the Production sector; (iv) data collected from the producing and users enterprises; (v) the independent techno-economic audit in the CFC production sector carried out by the MLF; (vi) field visits carried out by an international expert in CFC production and the World Bank team; and (vii) discussions with chiller owners and vendors. Institutional, Financial and Disbursement arrangements PRODUVEN is the sole Venezuelan producer of CFC-11&12 and HCFC-22. The swing plant is located in Moron-Coro in the state of Carabobo. The plant was originally constructed in 1975 and started up commercial production in 1976, with a major plant overhaul in 1993. Until 2002, PRODUVEN was a joint venture owned by PEQUIVEN of Venezuela (50%) and ATOFINA of France (50%). On 6 June 2002, the Venezuelan company “Grupo Químico ENVIORTECH, C.A. (ENVIORTECH)” purchased all of ATOFINA’s interest in PRODUVEN. Currently, PRODUVEN is 100% Venezuelan capital. The “Fondo Venezolano de Reconversión Industrial y Tecnológica” (FONDOIN), under the “Ministerio de Industrias Ligeras y Comercio” has been assigned as the national focal point or National Ozone Unit (NOU) for the implementation of the Montreal Protocol in Venezuela. FONDOIN will locally supervise the project’s execution, together with the World Bank as the Implementing Agency. The responsibilities of FONDOIN include, inter-alia: (i) preparation of agreements with beneficiary firms under the chillers replacement program; (ii) oversight of procurement procedures by beneficiaries; (iii) administration of payments to individual consultants and firms for technical support in monitoring the CFC production phase-out at PRODUVEN and the chillers subproject preparation and supervision; (iv) management of the special account and of disbursements; (v) preparation of progress reports; and (vi) recordkeeping. The project is expected to be completed by June 30, 2009, and the closing date is November 30, 2009. An on-site Financial Management Assessment has been performed and confirms FONDOIN’s capacity to provide the Bank with timely and accurate information regarding resources, expenditures and activities,, in accordance with the Bank’s disbursement and financial management policies and requirements. All project funds, except for the first component (PRODUVEN’s compensation) that will be disbursed directly to the company, will be routed through FONDOIN. Funds for the Chiller Replacement Program will be disbursed to enterprises following technical verification and audit by the project management unit (PMU) at FONDOIN. Funds for technical assistance will also be channeled through FONDOIN, who will provide requisite advances and replenishments to PMU to pay for eligible expenditures. On the staffing front, FONDOIN will deploy a person, at a level of Chief General Manager or above, familiar with Bank financial management and disbursement procedures for overseeing project implementation. Disbursements for investment purposes will follow the performance-based framework which itself will be subject to independent verification and audit in accordance with established criteria. As for the PMU, its financial management framework will be governed by a Financial Management Manual (FMM) which details the internal control environment. Two Grant Agreements (GA) will be signed under this operation: (i) one between the Bank and PRODUVEN, for the enterprise compensation of US$16.05 million; and (ii) another between the Bank and FONDOIN for the Chillers replacement program and the Technical assistance component, for a total amount of US$0.95 million. Disbursements under the Grant Agreements would be contingent upon final approval of fund tranches by the MLF Executive Committee and resources deposited in the Bank’s Ozone Trust Fund Account. Page 5 ( i) GA between the Bank and PRODUVEN : For the implementation of the GA with PRODUVEN, the agreed level of funding would be disbursed in installments in the exact amounts specified in the table below, on the basis of the performance-based agreement between the MLF EXCOM and the GOV, i.e. as long as the maximum production targets are been met: CY 2004 2005 2006 2007 2008 Enterprise Compensation (PRODUVEN) 3.20 8.00 1.65 2.20 1.00 Cumulative 3.20 11.20 12.85 15.05 16.05 To verify annual CFC production levels agreed in the table above and plant dismantling / retrofitting or destruction, the GOV and PRODUVEN agree to independent technical audits of the CFC production plant, to be administered by the World Bank as the implementing agency. If PRODUVEN exceeds the maximum production targets, the Bank and the MLF will withhold funding for each tranche of funding outlined in the table until the required reduction has been met. In addition, the MLF will reduce the subsequent tranche and therefore, total funding for the CFC production closure on the basis of US $1,000 per ODP tonne of reductions not achieved in any year of this plan. ii) GA between the Bank and FONDOIN : For the implementation of the GA with FONDOIN, the latter will open a Special Account (SA) to disburse from this account against eligible expenditures described in the GA. Beneficiaries under the chillers replacement program will carry out procurement directly based on agreed guidelines and subject to review by FONDOIN and the Bank as specified in Schedule B. An annual audit of the Special Account will be performed by an independent auditing firm acceptable to the Bank and under terms and conditions satisfactory to the Bank which will include an opinion on project financial statements, the Special Account and a management letter on the internal control structure. The report will be submitted to the Bank within six months of the GOV's fiscal year. FONDOIN will submit semi-annual reports on the status of subproject implementation and disbursements. A Mid-Term Review will be conducted 18 months after effectiveness to assess project performance and, if necessary, adjust implementation arrangements. Project costs The total cost for the project is estimated at US$17,000,000 (not including the Bank’s fees as the implementing agency), broken down as indicated below: Compensation to PRODUVEN = US$ 16.05 million Technical Assistance to FONDOIN = US$ 0.45 million Chillers replacement Program = US$ 0.50 million Total Grant Amount = US$ 17.0 million GOV counterpart = US$0.5 million Page 6 Safeguard policies that might apply Based on the extend of the World Bank Safeguard Policies, the team has agreed to categorize this project as B, due to the fact that it triggers the safeguard policies of OP4.01. This indicates that careful management and good practices are required for dismantling, removal and disposal of the reaction equipment and materials at PRODUVEN, including the corrosive and hazardous antimony chlorofluoride catalyst. Although there may be well-recognized good practices available, which can be applied to these processes, an Environmental Assessment report has been prepared by PRODUVEN identifying all potential environmental impacts and setting forth the appropriate mitigation measures. [hanneke7]This report describes the following: a) Prelude of CFCs production operation; b) Institutional arrangements suitable to this kind of operation, environmental controls and licensing permits, controlling, regulatory framework, and monitoring and enforcement agency(ies); c) A summary of potential negative environmental impacts and their mitigating plan; d) Chemical residual management plan with detailed description of roles of authority and responsibility. 4. Contact point Juan Lopez-Silva Senior Environmental Specialist Tel: 202 458 5721 Fax: 202 522 3132 Email: jlopezsilva@worldbank.org Roberto Aiello Environmental Consultant Tel: 202 473 3806 Fax: 202 522 0262 Email: raiello@worldbank.org wb12009 C:\Documents and Settings\WB12009\My Documents\PID-8april2005-Final.doc 21/04/2005 15:53:00